CNC Automatic PIPE Bending
1. Electrical Control System: The controller uses a combination of Mitsubishi servo drives, servo motors, and a CPU, offering robust performance and excellent stability.
2. Taiwan Weintek touchscreen system with a large CPU capable of storing 350 sets of file edits.
3. Equipped with automatic error detection and fault diagnosis functions, with results displayed on the screen to facilitate troubleshooting by the operator.
4. All processing data is input via the touchscreen. Each bend can be customised with compensation values, speed, and mould release gaps based on material properties.
5. Each bend on the same pipe can be programmed with 5 action sequences and 10 speed segments, allowing operators to combine settings for improved efficiency and reduced interference points.
6. The touchscreen can switch between Chinese and English, and other languages can be ordered upon request.
7. Feeding methods can be selected based on different needs, such as direct feeding or clamping feeding, and XYZ coordinates can be automatically converted to YBC processing values.
8. The electrical control system is equipped with a heat exchanger for automatic cooling, ensuring the longevity of the electrical control system.
9. The machine is fitted with an automatic oil lubrication system for convenient maintenance and extended equipment lifespan.
10. The feed cart’s material loading position, safety guards, numerical model interference points, and guide model interference points can be manually fine-tuned and automatically remembered, avoiding measurement errors and machine collisions.
11. The feed axis performs an automatic detection before movement to prevent collisions with the machine.
12. During actual bending, decomposed actions can be selected to observe interference points, modify operations, and improve efficiency.
| DW38CNC3A1S Fully Automatic Pipe Bending Machine | |
| Three-axis servo motor, single-layer die, slim head design | |
| Maximum Processing Pipe Diameter: Φ38×2mm (Steel Pipe, Bending Radius R≥1.5D) | Bendable pipes per job: 50 |
| Maximum Mold Layers: Single Layer | Programmable pipe profile capacity: 2 million sets |
| Maximum Single Feed Stroke: 2800mm (Customizable) | Ultra-thin head: Head thickness < 255mm |
| Maximum Bending Angle: 190° | (Capable of bending products with inner spacing > 255mm) |
| Maximum Bending Radius: 180mm | Bending method: Servo motor + reducer |
| Data input methods: 1. Coordinates (X.Y.Z) 2. Working values (Y.B.C) | Feeding method: Servo motor + reducer |
| Feeding methods: Clamp feed/Direct feed | Rotating method: Servo motor + reducer |
| Maximum bending speed: 150°/sec | Primary clamping method: Hydraulic cylinder |
| Maximum pipe rotation speed: 200°/sec | Auxiliary clamping method: Hydraulic cylinder |
| Maximum feeding speed: 1000mm/sec | Auxiliary pushing method: Hydraulic cylinder |
| Bending accuracy: ±0.1° | Feeding trolley clamping method: Hydraulic cylinder |
| Rotation accuracy: ±0.1° | Material support method: Hydraulic cylinder |
| Feeding accuracy: ±0.1mm | Core pulling method: Hydraulic cylinder |
| Bending servo motor power: 3kW | Operating language: English/Chinese |
| Rotation servo motor power: 750W | Power supply: 380V 50Hz three-phase electricity |
| Feeding servo motor power: 1kW | Lubrication: Equipped with automatic lubrication system |
| Main motor power: 4kW | Hydraulic cooling system: Air cooler |
| Hydraulic working pressure: 12MPa | |

